Largest US Apt Owner Invests in Modular Homes
Greystar launches its first U.S. modular project in Pennsylvania, with six more developments on the way.
Good morning. Greystar just unveiled its first U.S. modular apartment complex, a game-changer built 40% faster with 90% less waste. Could factory-built housing reshape the multifamily construction market? Let’s dive in.
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Multifamily Construction
Biggest US Apartment Owner Invests in Modular Homes
Greystar, the largest apartment operator in the US, is bringing modular construction stateside with Ltd. Findlay, a 312-unit apartment complex in PA.
Some background: Greystar, headquartered in Charleston, South Carolina, oversees over 954,000 units across North America. After achieving modular construction success in the U.K., Andy Mest, managing director of Greystar’s modular business, sought to replicate that model stateside. In 2020, the company acquired a Pennsylvania manufacturing facility and launched its U.S. modular division, Modern Living Solutions.
A factory-built vision: Modules for Ltd. Findlay were built at Greystar’s Knox, Pennsylvania facility, 90 miles from the site, then assembled on location. Units were built 40% faster, with a third of the workforce and 90% less waste—at 10% lower costs. The 312-unit complex offers upscale amenities like a gym and amphitheater. Six more modular projects are planned within 600 miles of the Knox factory to boost efficiency.
Modular units assembled in Greystar’s Pennsylvania factory are transported to the building site and then stacked to form homes. Photo: Greystar
Why modular now? Modular construction, long associated with low-cost or emergency housing, builds standardized units in factories and assembles them on-site. With reduced timelines and bulk-purchased materials, it offers savings and efficiency amid rising labor and material costs.
Between the lines: While modular is growing—tripling its U.S. market share to 6.6% from 2015 to 2023—it still faces hurdles. Financing complexities, regulatory inconsistencies, and high transportation costs can deter developers. Greystar addressed these issues by building close to its factory and educating lenders on the method’s benefits.
➥ THE TAKEAWAY
The bigger picture: Industry experts, including McKinsey, predict modular revenues could skyrocket from $180 billion in 2022 to $1.1 trillion by 2040. As labor shortages and construction costs escalate, modular construction is poised to meet housing demands efficiently, with mainstream players like Greystar leading the way.
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🏘️ MULTIFAMILY
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